| Thirty years of systematic
research by SAAR-Hartmetall und Werkzeuge to perfect the adjustment
of the WC-volumes, the WC-grain structure and the composition of the
binder content have resulted in a wide range of different tungsten carbide
grades for the hot deformation of steel.
Cemented carbide grades
|


Roll ring VG 627
Manufacturing
The various raw materials in form of powder are mixed, milled, granulated,
compacted to near net-shape blanks which are finally sintered in a vacuum
furnace. To enhance the quality, all our SARAMANT roll rings are additionally
hot isostatically pressed (HIP). They are ultimately checked for their compliance
with the dimensions and their quality requirements.
Generally, all Tungsten carbide roll rings are ground with diamond wheels
to the required dimensions. Alloys in a hardness range of 600-800 HV30 can
be machined with CBN tools.
Applications
A preselection of the different TC grades is done according to the technical
information above.
In view of the latest rolling results, higher wear resistant or tougher TC
grades can be used later on in accordance with the experience of the rollers.
It should be borne in mind that tungsten carbide has a relatively low toughness
and special care is therefore necessary when transporting, stocking, mounting
and clamping of the rolls.

cemented carbide roll rings
Cooling
Tungsten carbide, due to its hardness and its thermal shock sensitivity, requires
intensive cooling immediately after the contact with the hot material. For
the cooling parameters in the different stands refer to the listing below.
| SARAMANT grade |
Chemical composition in weight.% |
Density gr/cm3 |
Hardness | ||||
|---|---|---|---|---|---|---|---|
| WC | Co | Ni | Cr | HRA | HV 30 | ||
| VG 07 | 93,0 | 7,0 | - | - | 14,8 | 87,5 | 1170 |
| VG 30 | 90,5 | 9,5 | - | - | 14,6 | 88,5 | 1200 |
| VG 50 | 86,5 | 13,5 | - | - | 13,5 | 85,0 | 940 |
| VG 53 | 83,0 | 17,0 | - | - | 13,8 | 83,5 | 860 |
| VG 56 | 77,5 | 22,5 | - | - | 13,3 | 83,0 | 840 |
| VG 61 | 75,0 | 25,0 | - | - | 13,1 | 81,5 | 750 |
| VG 627 | 70,0 | 30,0 | - | - | 12,6 | 81,0 | 730 |
| VN 10 | 89,5 | 5,0 | 5,0 | 0,5 | 14,5 | 88,5 | 1200 |
| VN 40 | 84,2 | 7,0 | 8,0 | 0,8 | 13,9 | 84,5 | 930 |
| VN 45 | 81,0 | 10,0 | 8,0 | 1,0 | 13,6 | 84,0 | 880 |
| VN 50 | 80,0 | 10,0 | 8,8 | 1,2 | 13,5 | 82,0 | 800 |
| VN 76 | 70,0 | 14,25 | 14,25 | 1,5 | 12,7 | 80,5 | 730 |
| VN 77 | 70,0 | 14,25 | 14,25 | 1,5 | 12,7 | 77,5 | 600 |
| roughing stands ø 15" - 18" |
intermediate stands ø 12" - 14" |
preblocks ø10" - 12" |
wire rod blocks ø 6"-9" |
Sizing units ø 6"-9" |
|
|---|---|---|---|---|---|
| Grade | SARAMET 9 | VG 627 - VG 61 VN 77 |
VG 61 - VG 627 VN 76 |
VG56 VG53 VG50 VN50 VN45 VN40 |
VG53 VG50 VG07 VN45 VN40 VN10 |
| Water pressure | 2 - 4 bar | 2 - 4 bar | 2 - 5 bar | 4 - 6 bar | 4 - 6 bar |
| Volume m3/h stand |
30 - 50 | 25 - 35 | 12 - 25 | 8 - 15 | 8 - 10 |